EN 10216-1 P235 Seamless Steel Tubes for Pressure Purchases
Standard:EN 10216-1 Seamless steel tubes for pressure purposes – Technical delivery conditions – Part 1: Non-alloy steel tubes with specified room temperature properties
EN 10216-1 Standard specifies the technical delivery conditions for two qualities TR1 and TR2 of seamless tubes of circular cross section with specified room temperature properties made of non-alloy quality steel.
EN 10216-1 P235 Seamless steel tubes for pressure purposes,Non-alloy steel tubes with specified room temperature properties.
EN 10216-1 P235 Seamless steel tubes for pressure purposes Quick Details
Manufacture:Seamless process
Out Dimensions: 14mm-509mm
Wall Thickness: 2mm-50mm
Length: Fixed(6m,9m,12,24m) or normal length(5-12m)
Ends: Plain End, Beveled End, Treaded
The steel name:
(1)the capital letter P for pressure purposes;
(2)the alphanumeric TR1 for qualities without specified aluminium content, impact properties and specific inspection and testing requirements ;
(3)the alphanumeric TR2 for qualities with specified aluminium content, impact properties and specific inspection and testing requirements.
Tube manufacture and delivery conditions
EN 10216-1 P235 Seamless steel tubes will be manufactured by a seamless process. The forming operations and delivery conditions are shown in Table 1.
Table 1 — Forming operations and delivery conditions
Forming operation |
Quality | Delivery condition |
Hot formed |
TR1 |
As formed or normalized or normalizing-formed |
TR2 |
Normalized or normalizing-formed |
|
Hot formed + cold finished | TR1 and TR2 |
Normalized |
Chemical composition of EN 10216-1 P235
Chemical composition (cast analysis) a in % by mass for quality TR2
Steel grade | Steel number |
C max. |
Si max. |
Mn max. |
P max. |
S max. |
Cr max. |
Mo |
P235TR2 |
1.0255 | 0,16 | 0,35 | 1,20 | 0,025 | 0,015 | 0,30 |
0,08 |
Ni max. |
Al tot min. | Cu max | Nb max. | Ti max. | V max. |
Cr+Cu+Mo+Ni max. |
0,30 |
0,02 d |
0,30 | 0,010 | 0,04 | 0,02 |
0,70 |
Chemical composition (cast analysis) a in % by mass for quality TR1
Steel grade |
Steel number |
C max. |
Si max. |
Mn max. |
P max. |
S max. |
Cr b max. |
Mo b max |
P235TR1 |
1.0254 | 0,16 | 0,35 | 1,20 | 0,025 | 0,020 | 0,30 |
0,08 |
Ni max. | Al tot min. | Cu max | Nb max. | Ti max. | V max. |
Cr+Cu+Mo+Ni max. |
0,30 | – | 0,30 | 0,010 | 0,04 | 0,02 |
0,70 |
Mechanical properties of EN 10216-1 P235
Mechanical properties for quality TR2
Steel grade |
Tensile properties |
Impact properties |
||||||||
Steel name |
Steel |
Upper yield strength R eH b min. for Wall Thickness T mm |
Tensile Strength R m |
Elongation A min. % b c |
Minimum average absorbed energy KV 2 J at a temperature of °C c |
|||||
T ≤ 16 |
16 < T ≤ 40 | 40 < T ≤ 60 |
l |
t |
||||||
MPa * |
MPa * | MPa * | MPa * | l | t | 0 | -10 |
0 |
||
P235TR2 | 1.0255 | 235 | 225 | 215 | 320 to 440 | 25 | 23 | 40 | 28 d |
27 |
Note: l = longitudinal t = transverse
Mechanical properties for quality TR1
Steel grade |
Tensile properties |
Impact properties |
||||||||
Steel name |
Steel |
Upper yield strength R eH b min. for Wall Thickness T mm |
Tensile Strength R m |
Elongation A min. % b c |
Minimum average absorbed energy KV 2 J at a temperature of °C c |
|||||
T ≤ 16 | 16 < T ≤ 40 | 40 < T ≤ 60 |
l |
t |
||||||
MPa * | MPa * | MPa * | MPa * | l | t | 0 | -10 |
0 |
||
P235TR1 |
1.0254 | 235 | 225 | 215 | 360 to 550 | 25 | 23 | – | – |
– |
Note: l = longitudinal t = transverse
Tolerances of EN 10216-1 Seamless steel tubes on outside diameter and on wall thickness
Outside |
Tolerances on D | Tolerances on T for a T/D ratio | |||
≤ 0,025 | > 0,025 ≤ 0,050 |
> 0,050 ≤ 0,10 |
> 0,10 |
||
D ≤ 219,1 |
± 1% or ± 0,5 mm whichever is the greater | ± 12,5 % or ± 0,4 mm whichever is the greater |
|||
D > 219,1 | ± 20 % | ± 15 % | ± 12,5 % |
± 10 % |
|
For outside diameters D ≥ 355,6 mm it is permitted to exceed the upper wall thickness locally by a further 5 % of the wall thickness T |
Tolerances on exact lengths
Length L |
Tolerance on exact length |
L ≤ 6 000 |
+ 10 0 |
6 000 < L ≤ 12 000 |
+15 |
L > 12 000 |
+by agreement 0 |
Inspection
Types of inspection
non-specific or specific inspection for quality TR1;
specific inspection for quality TR2.
Testings
(1)Chemical analysis
(2)Tensile test
(3)Impact test
(4)Leak tightness test(Hydrostatic test)
(5)Electromagnetic test
(6)Dimensional inspection
(7)Visual examination
(8)Non-Destructive Testing
Options
1) Delivery condition normalized or normalizing-formed for TR1;
2) restriction on copper and tin contents;
3) product analysis;
4) verification of longitudinal impact testing at −10 °C for quality TR2 ;
5) selection of method for verification of leak-tightness ;
6) Non-Destructive Testing for quality TR2 ; the test method shall be specified by the purchaser;
7) special end preparation ;
8) exact lengths ;
9) test unit restriction for tubes with D ≤ 76,1 mm of quality TR2 ;
10) wall thickness measurement away from the ends;
11) additional marking;